Replacement Tube Design

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The tube system is designed to be fully modular. The page makes it clear you can use individual tubes to modify, extend, or repair an existing Highland Polytunnel — meaning the structure isn’t locked to its original configuration.
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Replacement tubes aren’t just for repairs — they’re part of yearly maintenance. Many growers replace a few tubes each year due to weather stress, UV exposure, or accidental damage. The page directly acknowledges this as normal upkeep rather than a failure.
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The same tubes can be used to build a completely new polytunnel from scratch. This is unusual — most suppliers sell replacement tubes only for specific models. Here, tubes double as building components for custom tunnels.
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The system supports bespoke structures beyond polytunnels. Because the tubes match the hoop and clamp system, you can use them to create arches, pergolas, cloches, or even custom frames — effectively a steel modular kit.
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Compatibility is a core design feature. The tubes are intended to integrate with Highland Polytunnels’ wider accessory range (hoops, clamps, foundations), making repairs and upgrades straightforward without special fittings.
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Replacement Tube Design
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£1.75
Steel Specification
25.4mm x 1.2mm Wall Diameter - Z35 High Tensile Galvanised
35.0mm x 1.5mm Wall Diameter - Z35 High Tensile Galvanised
50.8mm x 1.5mm Wall Diameter - Z35 High Tensile Galvanised
60.3mm x 1.5mm Wall Diameter - Z35 High Tensile Galvanised
The length of swage for each tube are as follows:
- 25.4mm-51mm
- 35.0mm-70mm
- 50.8mm-83mm
- 60.3mm-90mm
The OD of a swaged tube are as follows:
- 25.4mm-22.0mm
- 35.0mm-31.0mm
- 50.8mm-46.8mm
- 60.3mm-56.3mm
- Should you require a different length, or with a flattened end or ends?
- A 'Flattened' joint creates a nominal loss in the length of 5mm - Example a tube 100cm long (1000mm) with 'Flattened Ends' at each end will result in a final length of 99cm (990mm). Flattened End for 60.3mm is not available.
- Please email us at info@highlandpolytunnels.co.uk
